How to Remove Honda Spirit 750 Motorcycle Exhaust Resonator

Stock Exhaust

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A simple and quick modification to you stock exhaust pipes on Honda Spirit 750 models (2005 shown) that will give you a loud, deep sound for about $35.

Steps

1. 1
   Obtain equipment:
   

   Equipment

   
   

   • Powerful electric drill (hammer drill not needed)
   • 2 1/8 inch Bi-metal Hole Saw (most models)
   • Proper hole saw adapter
   • Cutting oil
   • Allen wrench (not shown)
   • Vise grip pliers (not shown)
   • Hand file (not shown)
   • Rags (not shown)
2. 2
   Remove pilot bit from hole saw adapter with proper sized Allen wrench.
   
3. 3
   Install hole saw on adapter.
   
4. 4
   Install hole saw and adapter on drill.
5. 5
   Being liberal, use plenty of cutting oil, lube all cutting surfaces and areas to come in contact with saw.
6. 6
   Line up hole saw with end of exhaust pipe.
   
7. 7
   Drilling Step
   • Use moderate pressure, letting saw work slowly through metal (do not use hammer option)
   • Use plenty of oil, especially when smoking is visible
   • Oil, oil, oil
   • Be prepared for bit to pass wall of resonator
     
8. 8
   Using pliers, remove resonator. You many need to wiggle and rotate the pliers.
   
9. 9
   Once removed, dispose of resonator properly.
   
10. 10
    Wipe down excess oil and file any rough surfaces if desired.
11. 11
    Repeat on other tail pipe.

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